English
русский
Español
عربى
How is the oriented fluff of warp knitted velvet fabric achieved?
The oriented fluff (pile) of warp-knitted velvet fabric is achieved through the specific manufacturing process used in warp-knitting machines. Unlike other textile techniques, warp-knitting creates a fabric where the yarns are oriented in a way that produces the characteristic raised pile surface. Here's how it's achieved:
1. Warp-Knitting Machine:
- Warp-knitted velvet is produced on specialized warp-knitting machines. These machines are equipped with multiple needles, guide bars, and yarns.
2. Multiple Guide Bars:
- In warp-knitting machines, multiple guide bars are used to control the movement of the yarns. Each guide bar carries a separate set of yarns.
3. Interlocking Yarns:
- The warp-knitting process involves the interlocking of two sets of yarns: the warp yarns (running lengthwise) and the weft yarns (running crosswise). It's the interlocking of these yarns that creates the fabric.
4. Pile Formation:
- To create the oriented fluff or pile, additional yarns are introduced into the process. These pile yarns are placed in a way that they are not interlocked with every weft yarn, creating loops or tufts that stand out from the fabric surface.
5. Cutting and Shearing:
- After the fabric is knitted, it goes through a cutting and shearing process. During this step, the pile yarns are cut at a specific length, creating an even surface with raised fibers. The shearing process helps control the height and uniformity of the pile.
6. Finishing:
- The finished fabric may undergo additional finishing processes, such as steaming, brushing, or coating, to enhance its texture and appearance.
7. Directional Pile:
- The pile in warp-knitted velvet typically has a direction, meaning that you can brush or stroke it to create a smooth and uniform appearance in one direction or in the opposite direction to reveal the raised pile.
8. Quality Control:
- Throughout the manufacturing process, quality control measures are implemented to ensure that the pile is consistent in height and appearance across the fabric.
The oriented fluff or pile in warp-knitted velvet fabric is a result of strategically introducing and manipulating pile yarns within the warp-knitting process. This method allows for precise control over the texture and creates the soft, plush, and luxurious feel that is characteristic of velvet fabrics.
Huzhou Colorful Textile Co., Ltd.
Huzhou Colorful Textile Co., Ltd. is located in Zhili Town High-tech Industrial Park, China's children's wear city. The main production and sales of plush warp-knitted products: for children's clothing spandex super soft and ollie velvet products, compared with the market has obvious cost performance. Due to the reduction of layers of intermediate links, completely control the price advantage. The company has superior geographical location, strict internal management, stable quality (with export orders of professional technical team), hot pillow service, the preferred supplier for garment enterprises cooperation.
More About Us
